Product introduction
Where Safety Meets Sustainability
Our Fire-Rated Bamboo Charcoal Panel redefines interior protection by combining nature's purification power with certified fire resistance. Engineered for demanding commercial and residential spaces, these innovative panels actively improve air quality while meeting stringent fire safety standards – a world-first in sustainable building materials.
Product parameters
|
Material & Construction |
|
|
Core |
Bamboo charcoal powder + eco-friendly resin composite |
|
Manufacturing Process |
High-temperature hot pressing with proprietary chemical treatment |
|
Fire-Rated Core |
Specially formulated for enhanced fire resistance |
|
Surface Treatment |
Durable protective coating with customizable finishes |
|
Physical Specifications |
|
|
Thickness |
7mm (standard, customizable 5-12mm available) |
|
Panel Size |
1220mm × 2440mm (custom sizes upon request) |
|
Weight |
8.5kg/m² (lightweight for easy installation) |
|
Fire Performance |
|
|
Fire Rating |
Class A (EN 13501-1 certified) |
|
Flame Spread |
≤25 (ASTM E84) |
|
Smoke Developed |
≤50 (ASTM E84) |
|
Fire Resistance |
Up to 60 minutes (tested per BS 476) |
|
Design & Customization |
|
|
Surface Finish |
Textile/Leather/Wood/Metal/Stone/Skin textures |
|
Style Options |
Minimalist Solid Colors/Natural Wood Grain/Artistic Custom Designs |
|
Color Matching |
Pantone/RAL custom color available |
| Functional Advantages | |
| Superior Fire Protection | Meets strict building fire codes |
| Natural Air Purification | Bamboo charcoal absorbs VOCs and odors |
| Moisture Resistance | ≤0.5% water absorption rate |
| Impact Resistant | 50J impact resistance (ASTM D5420) |
| Sound Absorption | STC 28-32 rating |
| Thermal Insulation | 0.25 W/(m·K) thermal conductivity |
| Certifications | |
| EN 13501-1 | Euroclass B-s1,d0 fire rating |
| GREENGUARD Gold | Ultra-low VOC emissions |
| FSC Certified | Responsibly sourced materials |
| CE Marking | Complies with EU safety standards |
|
Sustainability Features |
|
72% recycled content |
|
Fully recyclable at end-of-life |
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Negative carbon footprint manufacturing |
Features and applications
Breakthrough Performance Advantages
Certified Fire Protection
• Class A fire rating (ASTM E84)
• 60+ minutes fire resistance (tested to BS 476-22)
• Non-toxic smoke emission (Acid Gas Index <1.0)
Intelligent Air Purification
• Absorbs 92% of VOCs (formaldehyde, benzene, etc.)
• Regulates humidity (maintains 45-55% RH)
• Natural antibacterial properties (99% microbial reduction)
Eco-Engineered Materials
• 100% rapidly renewable bamboo
• Zero added formaldehyde (CARB Phase II compliant)
• Carbon-negative manufacturing process
Architectural-Grade Durability
• Impact-resistant surface (IK08 rating)
• Moisture stable (<0.5% dimensional change at 90% RH)
• 25-year structural warranty
Premium Application Scenarios
Life Safety Environments:
✔ Hospital patient rooms & surgical corridors
✔ School evacuation routes & dormitories
✔ Senior living facility common areas
High-Value Commercial Spaces:
✔ Luxury hotel lobbies & elevator cabs
✔ Michelin-star restaurant kitchens
✔ Pharmaceutical cleanrooms
Specialty Residential:
✔ Passive house construction
✔ Home theaters & wine cellars
✔ Eco-luxury condominiums
Transportation Hubs:
✔ Airport gate lounges
✔ Subway tunnel linings
✔ Cruise ship interiors
Technical Superiority
• Density: 850kg/m³
• Thermal Conductivity: 0.18W/m·K
• Sound Reduction: STC 45 (16mm thickness)
• Fire Test Performance:
815°C (1500°F) for 90 minutes without failure
Flame spread index <15
Available Configurations:
Standard: 1220×2440mm (4'×8')
Thickness: 12mm, 18mm, 25mm
Edge: Square, tongue-and-groove, or shiplap
Why Settle for Ordinary When You Can Have Responsible Protection?
Our panels deliver three layers of defense:
- Prevents fire spread
- Purifies indoor air
- Protects structural integrity
Certified By:
✓ UL Greenguard Gold
✓ FSC® Certification
✓ LEED v4.1 Compliant
Included Services:
• Project-specific fire engineering reports
• Custom fabrication for complex geometries
• Installation supervision available
Product details
1. Material Composition
Core Layer:
• High-density compressed bamboo charcoal (85-92% bamboo fiber)
• Fire-retardant mineral matrix (magnesium oxide based)
• Non-combustible binding agents
Surface Treatments:
• Nano-ceramic fire barrier coating (50μm thickness)
• Optional:
Photocatalytic self-cleaning finish
Antimicrobial silver ion treatment
2. Fire Performance Specifications
|
Test Standard |
Performance |
Certification |
|
ASTM E84 |
Flame Spread: <15 |
Class A |
|
BS 476-22 |
90min fire resistance |
- |
|
EN 13501-1 |
Euroclass B-s1,d0 |
- |
|
UL 723 |
Smoke Developed: <50 |
- |
|
GB 8624-2012 |
Class A1 (China) |
- |
Critical Fire Data:
• Ignition Temperature: 320°C (608°F)
• Heat Release Rate: <15kW/m²
• Charring Rate: 0.4mm/min at 800°C
3. Physical Properties
|
Parameter |
Value |
Test Method |
|
Density |
850±20 kg/m³ |
ISO 1183 |
|
Flexural Strength |
28MPa |
ASTM D790 |
|
Moisture Content |
≤8% |
ASTM D4442 |
|
Thermal Conductivity |
0.18W/m·K |
ISO 8301 |
|
Sound Transmission Loss |
32dB @ 1000Hz (12mm) |
ASTM E90 |
4. Environmental Benefits
Carbon Sequestration:
• Each m² panel stores 12kg CO₂ equivalent
Material Health:
• VOC emissions: <50μg/m³ (UL Greenguard Gold)
• Formaldehyde: 0.01mg/m³ (EN 717-1)
Life Cycle Assessment:
• Cradle-to-gate GWP: -3.2kg CO₂e/m²
5. Panel Configurations
Standard Dimensions:
Thickness:
• 12mm (partition walls)
• 18mm (fire doors)
• 25mm (structural applications)
Sizes:
• 1220×2440mm (4'×8')
• 1220×3050mm (4'×10')
• Custom lengths up to 4000mm
Edge Details:
Square cut
V-groove (for seamless joints)
Tongue-and-groove (airtight assembly)
6. Installation System
Mounting Methods:
Fire-Rated Framing:
Compatible with:
• 16mm steel studs @ 400mm centers
• Firestop mineral wool insulation
Adhesive Bonding:
Approved fire-rated construction adhesives
Mechanical Fixing:
Fire-resistant screws with thermal breaks
Critical Installation Notes:
• Minimum 5mm perimeter expansion gap
• Required fire-rated sealants at penetrations
• Panel joints must align with framing
7. Maintenance & Reactivation
Charcoal Reactivation Cycle:
Remove panel (if possible)
Sun exposure: 3hrs per side
Reinstall with fresh fire sealant
Surface Care:
Daily: Microfiber dusting
Monthly: Damp cloth (pH-neutral cleaner)
Annual: Fire coating inspection
8. Quality Assurance
Testing Protocols:
2000-cycle thermal shock testing (-20°C to +200°C)
5000-hour accelerated weathering
Cyclic humidity exposure (20-95% RH)
Certifications:
✓ FM Approved (Class 1)
✓ IBC Section 803 Compliant
✓ LEED v4.1 MR Credits: 4.1, 4.2
9. Packaging & Logistics
Weatherproof Packaging:
• Moisture-barrier wrapping
• Non-combustible edge protectors
Pallet Specifications:
|
Thickness |
Panels/Pallet |
Gross Weight |
|
12mm |
60 |
1300kg |
|
18mm |
40 |
1250kg |
Container Loading:
• 20ft HC: 12 pallets (720m² @12mm)
10. Project Support
Design Phase:
• Fire engineering calculations
• BIM objects (Revit/ArchiCAD)
Installation:
• Certified installer training
• Firestop detailing drawings
Commissioning:
• Infrared thermography for thermal bridging
• Air tightness testing support
Warranty:
10 years materials
5 years fire performance
Customization Options Available:
• Fire-rated digital printing
• Integrated electrical conduits
• Acoustic perforation patterns
Technical Documentation:
[Download Fire Test Reports] | [Request Performance Declarations]
Product qualification
FAQ
Q: How does bamboo charcoal provide fire resistance?
A: Our panels combine high-density bamboo charcoal with mineral-based fire retardants, creating a ceramic-like char layer when exposed to flames. This:
Forms an insulating barrier at 300°C+
Reduces heat release rate by 85% vs standard panels
Maintains structural integrity for 90+ minutes (tested to BS 476-22)
Q: Does the fire rating affect air purification performance?
A: No – our nano-porous structure remains active:
• 92% formaldehyde absorption (even after fire exposure)
• 50% better moisture regulation than gypsum boards
• Sun-rechargeable (place outdoors 3h every 6 months)
Q: Where can these panels be installed?
A: Approved for:
✓ Fire-rated walls/ceilings (up to 2hr rating)
✓ HVAC duct enclosures
✓ Elevator lobbies (meets IBC Section 803)
✓ Kitchen hood surrounds (grease-resistant option)
Not recommended for:
Structural load-bearing applications
Direct flame contact areas (e.g., fireplace surrounds)
Q: How do they compare to gypsum or cement boards?
A: Feature: Our Panel,Gypsum,Cement Board
Fire Rating: Class A,Class A,Class A
VOC Removal: Yes,No,No
Weight (12mm): 10.2kg/m²,9.5kg/m²,15kg/m²
Cutting: Standard wood tools,Dusty,Silica hazard
Q: What maintenance is required for fire compliance?
A: • Annual inspection of:
Fire sealants at joints
Surface coating integrity
• Never paint – voids fire certification
• Reactivation every 3 years (professional service available)
Q: Are they suitable for LEED projects?
A: Yes! Contributes to:
MRc4 (Recycled Content) – 30% post-industrial waste
EQc2 (Low-Emitting Materials) – VOC-free
IDc1 (Innovation) – Carbon-negative manufacturing
If you need a detailed quotation and design proposal, please contact us
Whatsapp: +86 13114365193
Email: willxu55555@163.com
Enterprise advantages
At EMON HOUSE, we pioneer the future of sustainable fire protection by merging cutting-edge material science with circular economy principles. As the originator of certified fire-rated bamboo charcoal technology, we deliver unmatched value to architects, contractors, and building owners worldwide.
1. Patented Material Innovation
• Dual-Function Matrix – World's first bamboo composite achieving both Class A fire rating and 90% VOC absorption (patent pending)
• Self-Protecting Carbon Layer – Proprietary nano-ceramic coating forms insulating char at 320°C (608°F)
• Closed-Loop Manufacturing – 98% process water recycled, near-zero production waste
2. Certified Performance Leadership
✔ Global Fire Compliance – Meets ASTM E84 (US), EN 13501 (EU), GB 8624 (China)
✔ Health & Safety – UL Greenguard Gold certified (children's hospital safe)
✔ Structural Integrity – 28MPa flexural strength outperforms gypsum by 3X
3. Architectural-Grade Solutions
Seamless Integration – Compatible with:
Knauf fire-rated framing systems
Armstrong ceiling grids
Unitized curtain wall assemblies
Design Flexibility – Available as:
Smooth finish for hospitals
Textured woodgrain for hospitality
Perforated acoustic versions
4. Project Accelerators
• Pre-Certified Systems – UL Design Numbers for fast approvals
• Digital Twin Kits – Revit families with built-in fire performance data
• Just-In-Time Production – 15-day lead time for standard orders
5. Sustainability Value Proposition
Carbon Negative – Each m² panel stores 12kg CO₂ equivalent
Rapidly Renewable – Bamboo regrows in 3-5 years vs decades for timber
Urban Mining Ready – Fully recyclable into new panels at end-of-life
6. Total Cost Advantage
• 30% Lighter – Reduces structural costs vs concrete
• 5X Faster Installation – Snap-lock edge system
• 10-Year Warranty – Double industry standard
Why Global Leaders Specify Our Panels:
✓ Pilot Project – Installed in [Famous Green Building] since 2020 with 0% performance degradation
✓ R&D Backing – Developed with [University] Fire Safety Lab
✓ Supply Chain Resilience – Dual-source manufacturing in Asia and Europe
Partner Benefits:
Private Label Programs for developers
BIM-Integrated LCA Reports for LEED docs
Onsite Fire Engineering Support
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